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Part
II
Planning and Construction |
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7 |
Case
Study |
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Site
Planning for High Tunnel Construction
By
Marci Spaw and Kimberly A. Williams |
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The
Grower |
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Jane with a Harvest of her Spring Vegetables
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Drake, owner of Full Moon Farm, is an organic vegetable grower
in Riley County, Kansas. In the past the outlet for her produce
has been local farmers’ markets and wholesale sales to
small retail markets in the surrounding area. This year Jane
intends to start a subscription vegetable service in which local
residents sign up to purchase $12-15 of her vegetables each
week from mid-May through September. She will not produce crops
during the winter. |
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Jane's
Situation |
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Jane’s
main objectives for the construction and use of two new high
tunnel structures are season extension, improved plant microclimate,
increased farm income by remaining in the market longer, and
support of her new marketing strategy evolving around the
subscription service. Intended crops for these structures
include salad mix, braising mix, and head lettuce in one high
tunnel and tomatoes and cucumbers in the other tunnel. Jane
rents a three-acre plot of land in Riley County, Kansas, from
an organic swine production operator. She and her landlord
have a good farming relationship and often work together to
solve problems and share equipment.
Because Jane is renting this
acreage from season to season, one stipulation is that all
structures that she builds must be removable with minimal
effort and at a moment’s notice; that is, nothing that
Jane constructs can be considered permanent. Logically then,
she does not want to tie up a large amount of capital in these
high tunnels. Therefore, the design that she has chosen is
inexpensive, and its structural integrity is comparatively
weak.
Jane intends to construct two
small high tunnels, ten feet wide by forty feet long, which
will each contain two raised beds for production of crops.
Jane needs to decide not only where to place her high tunnels
on her farm site, but also how to orient them at that spot.
There are many factors and issues to consider before she decides
on final placement.
The material that she will use for her 10' X 40' tunnels are
PVC pipe frame ribs covered with three-year 6-mil plastic.
The PVC ribs will be spaced at three foot intervals and driven
two feet into the ground. The end walls will be framed with
lumber and covered with the same 6-mil plastic. The interior
will be approximately seven feet high in the middle.
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VIDEO
CLIPS:
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The
Site |
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Several
farm access roads intersect her plot, which is a convenience
in many cases, but these roads are also an important consideration
in planning for high tunnel placement. The high tunnels must
be far enough from the roads so that no possibility of snagging
would occur from farm machinery that travels the road; likewise,
machinery should not have to be maneuvered around the tunnels.
Machinery is also often pulled along the north tree row.
Other features of the site include
water pump, electricity source, vining plant trellis, and post
harvest handling and equipment sheds. Proximity of high tunnel
placement to these resources should maximize labor efficiency.
As mentioned before, the sheds cannot be permanent structures
and are built on skids for quick and easy removal if warranted.
So, this dictates that water lines cannot be permanently plumbed
to the high tunnels. The site plan (Exhibit 1) shows all of
these structures, as they have already been built. Note that
the pump house is a permanent structure maintained by the owner.
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Existing Trellis for Vegetables
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Jane
has access to this pump house to use the well water for the
irrigation of her crops. She uses a thick-walled rigid header
hose with filters and many outlets so that she can then hook
up hoses as needed for drip irrigation or other watering. Jane
may occasionally need electricity in her high tunnels. For example,
if a cold snap threatens the crops, supplemental heat would
be needed. Also, she will routinely use heating pads for germinating
seeds.
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The
Climate |
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Riley
County is in the Northeastern portion of Kansas. The largest
city in Riley County is Manhattan, which is home to Kansas
State University. On average, the area is bestowed with more
clear sunny days than cloudy days. Historical data averages
for the general climatic conditions are as follows: 145 clear
days, 126 partly cloudy days, and 94 cloudy days per year.
The average yearly precipitation is 34.80 inches with snowfall
accumulation of 15 inches per year. In general, snowfall during
one storm is no more than 5 inches.
There are about 179 frost-free
days in the growing season, and the last killing frost occurs
on April 18 on average. However, May 9 is considered the frost-free
date with only a 5% chance that a frost will occur after that
date. The average first killing freeze in the fall is October
15. The annual mean temperature is 55°F; however, this
average does not reveal the extreme cold winters and hot summers
that Kansas experiences.
On average the warmest month
is July, however, many Kansans would argue that the first
weeks of August are when the most oppressive heat occurs.
Temperatures in the summer months typically creep above the
100°F mark. The coldest month on average is January, with
February close behind and often when the coldest temperatures
for the season are recorded.
Wind is another climatic factor
that plays a role in many Kansans' lives, especially those
in agricultural industries. In fact, the state name "Kansas"
is derived from the Native American Kansa tribe indigenous
to the region, and in their language, "Kansa" refers
to winds, or wind people. |
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Stand of mature trees protect site from north wind.
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The
windiest months are March and April; the calmest are July and
August. Average hourly wind velocities in March and April are
between 9.8 and 14.3 mph, the windiest time of day is between
noon and 3pm. Keep in mind that these are averages and it is
not uncommon for typical spring storms to bring 50 mph wind
gusts. |
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This
is in contrast with the calmest month of August, where wind
velocities peak at 10 mph and usually hover around 6 mph. From
April to approximately December, prevailing winds are from the
south. Otherwise northerly winds prevail with the shift occurring
usually in January when winds are often from the northwest.
The location of tree stands that may serve as wind breaks are
(1) a scraggly hardwood tree row bordering the pump-house and
other structures along the western access road, and (2) a mature
stand of deciduous trees approximately fifty feet tall on the
north edge of the property. |
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Questions
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Jane
has spent a considerable amount of time researching her decision.
She has read books, articles, and looked on-line to find information.
In addition, Jane has talked to growers who use high tunnels
and university extension specialists in horticulture.
The PDF file is an example of the final brainstorming process
that Jane went through to make her decision. How would you respond
to the questions that she poses?
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Teaching
Notes |
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If you have any questions, comments
or would like to receive teaching notes pertaining to this
case study please contact:
Kimberly A. Williams, Professor of Floriculture
Kansas State University
Department of Horticulture, Forestry, and Recreation Resources
2021 Throckmorton Plant Sciences Center
Manhattan, Kansas 66506-5506
kwilliam@ksu.edu
785-532-1434
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