Part
II
Planning and Construction |
|
| |
6 |
Materials
& Construction |
|
Terminology
& Diagram |
|
|
|
|
|
The
following diagram denotes basic terminology associated with
high tunnel
framework. |
|
|

|
|
|
|
|
A.)
Rib, Hoop, Arch, Bow |
|
|
|
B.)
Purlin , Ridgepole |
|
|
|
C.)
End Wall |
|
|
|
D.)
Hip Board |
|
|
|
E.)
Side Wall |
|
|
|
F.)
Baseboard |
|
|
|
|
|
| Frame
& Framing Materials |
|
|
| |
|
|
|
| |
•The
frame supports the structure and must withstand various stresses
or "loads" |
|
For
more on Loads go to:
Part II Section 5 Orientation&
Structural Concerns |
| |
•To
add strength to the structure, a number of strategies can be
employed |
|
| |
Drive
posts 18 to 24 inches into the soil
|
|
|
| |
Use
heavier gauge metal pipe for the ribs
|
|
|
| |
Add
more than one purlin to the structure
|
|
|
| |
Decrease
the spacing between the hoops
|
|
|
| |
Decreasing
rib spacing from 5 feet to 3 feet intervals increases
the amount of load that the structure can carry by 66%
|
|
|
| |
Fasten
plastic glazing tightly to the structure |
|
|
| |
•The
type and shape of the structure also influences its strength |
|
|
| |
A
gothic arched roof sheds snow better than a flat quonset roof,
increasing structural carrying capacity by 15% |
|
|
| |
The
gothic arch can be achieved in high tunnel designs by
bending the typical hoop shape with a pipe bender or bending
jig
|
|
| |
No
sidewalls or short sidewalls are stronger than structures
with higher sidewalls |
|
|
| |
•Metal
pipe is the strongest framing material for rib construction |
|
|
| |
Quality
ranges from electrical conduit on the weakest end to 1.9
inch OD (outside diameter) thick steel or schedule 80 water
pipe as strongest materials used
|
|
|
| |
Schedule
40 (3/4" galvanized water pipe is commonly used but results
in a 20% weaker structure compared to using Schedule 80 pipe) |
|
|
| |
Metal
ribs make the structure very heavy and difficult to maneuver |
|
|
| |
•PVC
(polyvinylchloride) plastic pipe is an inexpensive material
for rib construction |
|
|
| |
This
lowest cost material is one of the weakest |
|
|
| |
PVC
is lightweight and easy to maneuver |
|
|
| |
High
tunnels made from plastic hoops are vulnerable to wind uplift
and snow load collapse
|
|
|
| |
PVC
expands and contracts with temperature changes |
|
|
| |
•Wood
is not typically used for rib construction, but is often a component
of end walls, hip boards, and baseboard construction |
|
|
| |
Treated
lumber should be used for baseboards and any other wood that
will come in contact with the soil |
|
|
| |
|
|
|
| Covering
Materials |
|
| |
|
|
|
| |
Polyethylene |
|
|
| |
•Greenhouse-grade
polyethylene, a plastic film, is the most common material used
for covering high tunnels |
|
|
| |
•"Poly"
is sold by thickness in mils (1 mil = 1/1000 of an inch) and
rated for longevity in years |
|
| |
Typical
specification for a high tunnel covering would be a single
layer of greenhouse grade 6-mil poly rated for 5 years
|
|
|
| |
Traditional
greenhouses usually have two layers of poly, separated by
air blown between the layers, to reduce heat loss during
cold season production
|
|
|
| |
•Polyethylene
glazing contains additives designed to enhance durability and
performance, but these also increase cost and reduce light transmission |
|
Light
Transmission Table |
| |
Photosynthetic
Active Radiation (PAR) is light that is utilized by the
plant in photosynthesis and occurs in the 400-700nm wavelength
range
|
|
| |
•Ultra-Violet
(UV) stabilizing additives block UV light to slow degradation
and hardening of plastic |
|
|
| |
Never
purchase construction grade plastic because it does not
contain a UV-inhibitor and will only last one growing season
|
|
|
| |
•Anti-Fog
surfactants makes poly covering less repellant to water |
|
|
| |
Condensate
will sheet and run down to the sides of the structure rather
than bead and drop on foliage of plants below
|
|
|
| |
Condensation
is undesirable because it decreases light intensity
|
| |
•Infared
(IR) heat blocking additives reduces radiant energy heat loss
|
|
|
| |
Polyethylene
alone is a poor barrier to radiant energy loss, but IR treated
poly can block IR heat loss by half, which is 15-25% of
total heat loss at night
|
|
|
| |
A
single layer of IR-absorbing poly decreases PAR transmission
to 82% |
|
|
| |
•Photoselective
films absorb or reflect a specific range of light wavelengths
to manipulate plant growth |
|
|
| |
For
example, installing a poly with photoselectively that blocks
280-320 nm UV light, which is essential for sporulation of
Botrytis cineraria may prevent this disease |
|
|
| |
Shade
Cloth |
|
|
| |
•Shade
cloth is made from knitted polyethylene strands or woven polyester,
and it is water permeable |
|
|
| |
Shade
cloth is used to reduce light intensity, temperature and plant
exposure to wind |
|
|
| |
Shade
cloth is often used in combination with plastic covering
but in some applications such as cut flower production in
Southern California, it is used as the sole covering for
a high tunnel
|
|
|
| |
•Black,
white and various shades of green and brown can be used |
|
|
| |
White
shade cloth may have a more profound cooling effect because
it reflects more light than black and other darker colors
of shade cloth
|
|
|
| |
•Shade
cloth is purchased by percent light blocked, 20-90% are commonly
available |
|
|
| |
Seasonal
and crop species requirements dictate what percent shade cloth
would be chosen |
|
|
| |
For
example, in spring little or no shade would be required
for lettuce greens production: however, during the warmest
summer months, 60% shade may be required to produce a quality
product
|
|
|
| |
•If
used in conjunction with polyethylene, shade cloth may be installed
on the inside or outside of the high tunnel |
|
|
| |
|
|
|
| Attachment
Techniques |
|
| |
|
|
|
| |
•Secure
attachment of the covering material is necessary to avoid
tearing and excessive wear that shortens its longevity |
|
|
| |
•Fastening
poly between two boards such as the hip board and batten board
is the least expensive method |
|
|
| |
However,
this method may be the least secure, depending on the type
of screws, spacing and installation technique
|
|
|
| |
•Wiggle
wire nestled in an aluminum channel offers continuous force
along the surface of plastic and is relatively easy to install |
|
|
| |
Wiggle
wire is a continuously s-curving wire that is placed into
the channel by "wiggling" it back and forth |
|
|
| |
•Many
channel and clip systems are manufactured, including Poly Clip,
Agrilock, and Surelock |
|
|
| |
These
are the most secure and most expensive poly attachment systems
|
|
|
| |
Some
designs are reported to rip the plastic at the attachment
site |
|
|
| |
|
|
|
| End
Wall and Side Wall Options |
|
| |
|
|
|
| |
End
Walls |
|
|
| |
•End
walls offer access and ventilation for the high tunnel |
|
|
| |
•A
major consideration for doors in the end wall design is ease
of access |
|
|
| |
Openings must be wide enough for
a person to walk through with tools, supplies, or produce
|
|
|
| |
Large equipment access is also needed
for roto-tiller, tractors, and other bulky equipment
|
|
|
| |
Door designs vary from manufactured
storm doors, and sliding doors, to a non-framed plastic curtain
|
|
| |
•To
increase ventilation in the summer, some high tunnel designs
utilize completely removable end wall sections |
|
|
| |
If
end walls are removable, sufficient structural support must
be maintained
|
|
|
| |
Large screen sections, windows,
and winged panels can also be installed in endwalls for summer
ventilation
|
|
|
| |
•If
winter production is a goal, endwalls that minimize air leakage
and accessibility during snow cover should be used |
|
|
| |
|
|
|
| |
Side
Walls |
|
|
| |
•Either
fixed or roll-up side walls designs can be constructed |
|
|
| |
•Fixed
side walls are applicable for winter production or in a climate
where less ventilation is required |
|
| |
•Roll-up
side walls offer a simple way to manage temperature and promote
ventilation |
|
|
| |
Ventilation
is accomplished by rolling up the sides and allowing warm
air to dissipate to the outside
|
|
|
| |
Temperature
can be further manipulated by such actions as rolling up
each side wall to different heights at different times of
the day
|
|
| |
There
are many designs for hand-powered handles and cranks that
can be inexpensively installed to roll up the length of
the plastic wall
|
|
|
| |
Purlin
metal or fence toprail can be used for rolling up the length
of the sidewalls
|
|
|
| |
|
|
|